MCI recalls
65 NHTSA vehicle recalls since 2010 across 28 models.
Models
Latest MCI recalls
26V645000 · Motor Coach Industries, Inc2018–2026 MCI D4020, MCI D4020ISTV, MCI D4520 +morePlease see the complete list of models above.ElectricalFree software update683unitsOct 5
25V853000 · Motor Coach Industries, Inc1988–2022 MCI 102D3, MCI 102D3ISTV, MCI 102DL3 +morePlease refer to MCI's recall report for specific model year information.Body & latchesFree replacement15KunitsDec 202525V632000 · Motor Coach Industries2024–2025 MCI D45CRTE, MCI D45CRTELE, MCI J4500EThe high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.ElectricalRefund / repurchase12unitsSep 202525V567000 · Motor Coach Industries2020–2025 MCI D45CRTE, MCI D45CRTELE, MCI J4500EAn inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.ElectricalSoftware update59unitsAug 2025
25V457000 · Motor Coach Industries2025–2026 MCI D4520, MCI D45CRT, MCI D45CRTLE +moreThe emergency exit label may be placed in the incorrect location.EquipmentFree repair321unitsJul 202524V625000 · Motor Coach Industries2021 MCI D45CRTELEAn error in the battery module software may cause an over-current condition during battery charging, resulting in battery damage.ElectricalFree replacement24unitsAug 202424V073000 · Motor Coach Industries2013–2024 MCI D4000, MCI D4005, MCI D4500 +moreThe red beacon lighting on the Threshold Warning System (TWS) may not be bright enough.EquipmentFree replacement2,114unitsFeb 202423V240000 · Motor Coach Industries2019–2021 MCI D45CRTLE, MCI J3500, MCI J4500The vehicle's rear lighting may be obstructed when bikes are installed on the bike rack.EquipmentFree repair140unitsApr 2023
21V971000 · Motor Coach Industries2019–2022 MCI D4000, MCI D4000 Istv, MCI D4005 +moreThe fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result…Fuel systemFree repair1,125unitsDec 202121V748000 · Motor Coach Industries2017–2021 MCI D4000, MCI D4000ISTV, MCI D4005 +moreThe Main Distribution Panel (MDP) located within the battery compartment contains a circuit board that may fail.ElectricalFree repair2,455unitsSep 202121V737000 · Motor Coach Industries2005–2012 MCI E4500, MCI J4500When the lift's outer barrier is fully deployed, it may not withstand a sufficient amount of force, which could cause it to fail.EquipmentFree repair510unitsSep 202121V364000 · Motor Coach Industries2017–2021 MCI D4000, MCI D4000ISTV, MCI D4005 +moreThe sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.Fuel systemFree replacement1,845unitsMay 202121V063000 · Motor Coach Industries2018–2021 MCI D45 Crt LE, MCI J4500The power cables may have been improperly installed and routed in the vehicle battery compartment, which may result in chafing.ElectricalFree repair1,229unitsFeb 2021
20V578000 · Motor Coach Industries2019–2020 MCI D45 Crt LEThe seat belt retractors installed in the last row of the passenger seats may not function properly, preventing them from being…Seats & beltsFree repair56unitsSep 2020
20V526000 · Motor Coach Industries2017–2020 MCI J4500The coolant hose may fail, resulting in a low coolant warning followed by an engine shut down sequence, as well as the potential…Engine & powertrainFree replacement1,561unitsAug 202020V352000 · Motor Coach Industries2018–2020 MCI D4000, MCI D4005, MCI D45 Crt LE +moreA build-up of debris, corrosion, and/or water flow could cause a high resistance path to ground for the sense stud on the back of…ElectricalFree repair1,067unitsJun 202020V242000 · Motor Coach Industries2015–2020 MCI D4000, MCI D4005, MCI D4500 +moreThe seat belts may not extend from the retracted position, rendering the seat belt unusable.Seats & beltsFree replacement641unitsApr 2020
20V233000 · Motor Coach Industries2014–2019 MCI J3500, MCI J4500The brake hoses may crack or otherwise fail resulting in an air leak.Brakes & stabilityFree replacement2,272unitsApr 2020
19V924000 · Motor Coach Industries2018–2020 MCI D4500, MCI D4505The tag axle mounting block clamps that retain the tie rod to obtain the forward steer orientation may slip, resulting in the tag…Steering & suspensionFree replacement276unitsDec 2019
19V344000 · Motor Coach Industries2018–2019 MCI D4505, MCI J3500, MCI J4500Temperature and vibration stresses may cause the tempered glass roof hatch to shatter.Camera, lights & visibilityFree replacement75unitsMay 201919V027000 · Motor Coach Industries1997–2015 MCI 102EL3, MCI E4500, MCI J4500The axle's alignment and low hydraulic pressure in the steering system may cause the steering system to lock, causing a loss of…Steering & suspensionFree repair2,089unitsJan 201918V692000 · Motor Coach Industries2018–2019 MCI J4500These vehicles may have an insufficient number of emergency egress windows, inhibiting passenger exit in the event of an emergency.Body & latchesFree replacement37unitsOct 201818V309000 · Motor Coach Industries2011–2016 MCI D4000, MCI D4000ISTV, MCI D4005 +moreDue to vibrations, the exhaust bellow pipes develop a hole.Engine & powertrainFree replacement1,123unitsMay 201818V225000 · Motor Coach Industries2018 MCI J4500The rear left hand window may separate from the vehicle.Camera, lights & visibilityFree repair640unitsApr 201818V223000 · Motor Coach Industries2018 MCI J4500The left rear taillight harness branch of the engine compartment wiring may contact the engine coolant tank causing a loss of…ElectricalFree repair197unitsApr 2018