New Flyer recalls
58 NHTSA vehicle recalls since 2010 across 48 models.
Latest New Flyer recalls
26V644000 · New Flyer OF America, Inc.2013–2027 New Flyer XD40, New Flyer XDE40, New Flyer XDE60 +morePlease see the complete list of models above.ElectricalFree software update693unitsOct 526V279000 · New Flyer OF America, Inc.2022 New Flyer XE40The speedometer may not illuminate when the headlights are turned on.ElectricalFree software update4unitsMay 126V151000 · New Flyer OF America, Inc.2021–2026 New Flyer XE35, New Flyer XE40, New Flyer XE60 +moreAn inverter software error may cause unintended acceleration or deceleration in certain conditions.ElectricalFree software update1,196unitsMar 1325V898000 · New Flyer OF America, Inc.2013–2026 New Flyer XD35, New Flyer XD40, New Flyer XD60 +morePlease refer to New Flyer's recall report for specific model year information.Brakes & stabilityFree software update6,673unitsDec 202525V631000 · New Flyer OF America, Inc.2019–2025 New Flyer XE35, New Flyer XE40, New Flyer XE60The high voltage battery may experience a short circuit within the battery module when charging to near or full capacity.Park outsideElectricalFree replacement655unitsSep 202525V566000 · New Flyer OF America, Inc.2013–2025 New Flyer XE35, New Flyer XE40, New Flyer XE60 +moreAn inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.ElectricalFree software update1,170unitsAug 202525V542000 · New Flyer OF America, Inc.2012–2025 New Flyer XcelsiorThe buses may have been built without enough emergency exits or the exits may be in an incorrect location.Body & latchesFree repair2,354unitsAug 202525V053000 · New Flyer OF America, Inc.2023–2024 New Flyer XD35, New Flyer XD40, New Flyer XD60 +moreThe remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.Fuel systemFree replacement210unitsFeb 202524V425000 · New Flyer OF America, Inc.2023 New Flyer XD35, New Flyer XD40, New Flyer XD60The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to…Fuel systemFree replacement27unitsJun 202424V056000 · New Flyer OF America, Inc.2021–2024 New Flyer XE35, New Flyer XE40, New Flyer XE60 +moreOne or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack…ElectricalFree repair337unitsJan 202423V898000 · New Flyer OF America, Inc.2022–2023 New Flyer XD35, New Flyer XD40, New Flyer XD60 +moreDue to a software error, unintended acceleration may occur during certain conditions.Driver assistanceFree software update211unitsDec 202323V897000 · New Flyer OF America, Inc.2021–2023 New Flyer XE35, New Flyer XE40, New Flyer XE60Due to a software error, unintended acceleration may occur during certain conditions.Driver assistanceFree software update246unitsDec 202323V722000 · New Flyer OF America, Inc.2019–2024 New Flyer XD35, New Flyer XD40, New Flyer XN35 +moreThe transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.Engine & powertrainFree repair2,351unitsOct 202323V711000 · New Flyer OF America, Inc.2021–2023 New Flyer XD35, New Flyer XD40, New Flyer XD60 +moreThe Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect…EquipmentFree repair188unitsOct 202323V243000 · New Flyer OF America, Inc.2023 New Flyer XD60, New Flyer XDE60The anti-lock brake system (ABS) module may lose power during hard braking, causing the ABS system to fail.Brakes & stabilityFree software update30unitsApr 202323V083000 · New Flyer OF America, Inc.2021–2023 New Flyer XE35, New Flyer XE40, New Flyer XE60One or more battery packs may accumulate liquid in the battery pack enclosure.ElectricalFree repair219unitsFeb 202322V943000 · New Flyer OF America, Inc.2013–2022 New Flyer XDE35, New Flyer XDE40, New Flyer XDE60 +moreThe steering column connection to the upper steering shaft may become loose.Steering & suspensionFree replacement746unitsDec 202222V637000 · New Flyer OF America, Inc.2021–2022 New Flyer XD40, New Flyer XD60, New Flyer XDE40 +moreThe steering gears may have been incorrectly assembled, which can cause the gear to fracture.Steering & suspensionFree replacement55unitsAug 202221V576000 · New Flyer OF America, Inc.2021 New Flyer XD35, New Flyer XD40A fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head.Fuel systemFree replacement30unitsJul 202121V532000 · New Flyer OF America, Inc.2021 New Flyer XD35, New Flyer XD40The engine calibration software's management of the injection of Diesel Exhaust Fluid can allow excessive ammonia to be emitted…Engine & powertrainFree repair28unitsJul 202121V365000 · New Flyer OF America, Inc.2016–2021 New Flyer XD35, New Flyer XD40, New Flyer XD60 +moreThe sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.Fuel systemFree replacement3,600unitsMay 202121V244000 · New Flyer OF America, Inc.2013–2021 New Flyer XE35, New Flyer XE40, New Flyer XE60 +moreFirmware errors in the inverters may cause the electric drive system to shutdown.ElectricalFree software update227unitsApr 202120V462000 · New Flyer OF America Inc.2015–2016 New Flyer XDE35, New Flyer XDE40, New Flyer XDE60The pressure switches on these Drive Units may fail, possibly resulting in a loss of drive.Engine & powertrainFree replacement164unitsAug 202019V100000 · New Flyer OF America Inc.2018–2019 New Flyer XD40, New Flyer XDE60, New Flyer XE60 +moreThe affected vehicles are equipped with an AS-3 tempered glass panel in the rooftop emergency escape hatch that may shatter in…Camera, lights & visibilityFree replacement172unitsFeb 201918V827000 · New Flyer OF America Inc.2013–2017 New Flyer XD40, New Flyer XD60, New Flyer XDE40 +moreThe actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire…EquipmentFree replacement463unitsNov 2018